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防錯技術專題班

課程背景
防錯(cuo)技(ji)(ji)術(shu)由日(ri)本(ben)(ben)豐田生(sheng)產體系創(chuang)建人新(xin)鄉(xiang)重(zhong)夫(fu)首創(chuang)，最初稱為防傻裝(zhuang)置，為避(bi)免引起一線操作工的誤解而更(geng)名為POKA-YOKE，日(ri)本(ben)(ben)企(qi)業率先普及應用該技(ji)(ji)術(shu)，成百(bai)上千個(ge)這(zhe)樣的裝(zhuang)置給日(ri)本(ben)(ben)企(qi)業帶(dai)來(lai)了質量奇跡，成為一種秘密武器，現已在全世界質量控制中推廣應用。防錯(cuo)技(ji)(ji)術(shu)針對的是事(shi)件，是一個(ge)個(ge)案例(li)防錯(cuo)裝(zhuang)置或(huo)技(ji)(ji)術(shu)應用，它通過(guo)該技(ji)(ji)術(shu)或(huo)裝(zhuang)置的應用，替代(dai)過(guo)去依靠人工完成的重(zhong)復勞動，并杜(du)絕那些因(yin)無法保持高度(du)注意力(li)和記(ji)憶力(li)而產生(sheng)的缺陷(xian)。

培訓對象
技術(shu)總監、研發(fa)、工(gong)(gong)(gong)程(cheng)(cheng)、品管(guan)(guan)(guan)、生(sheng)產等(deng)部門經理(li)(li)、工(gong)(gong)(gong)藝(yi)工(gong)(gong)(gong)程(cheng)(cheng)師、質量工(gong)(gong)(gong)程(cheng)(cheng)師及管(guan)(guan)(guan)理(li)(li)人員(yuan)、設(she)備調試(shi)人員(yuan)、物(wu)流管(guan)(guan)(guan)理(li)(li)人員(yuan)、制(zhi)造、工(gong)(gong)(gong)程(cheng)(cheng)部門等(deng)相關人員(yuan)

課程目標
掌握Poka Yoke的基本原理及應用
理解為何及時的鑒別不良是至關重要
學到如何找出那些可能漏過的損失及如何從改正作業中迅速獲得反饋信息
發現過程改善的價值，預防代替靠檢驗發現錯誤
認識日常生活中的防錯措施，并啟發你的過程防錯方法

課程大綱
第一部分 防錯技術的原理通過案例看防錯技術
零缺陷的實現的反思：錯誤產生缺陷！！
產生錯誤VS過失的心理學認知
麻痹心理與僥幸心理是無法避免的
惡性誤操作、惡性違章＼違規
無意誤操作與無意違章
傳統“思想教育”的效果反思與日本企業的３Ｍ理念
對待錯誤的３大基本觀點
錯誤產生“缺陷”與“隱患”
錯誤無處不在
錯誤無法徹底消除，但可以制止與糾正
豐田的“自動化”理念
通過改善系統實現零缺陷
防(fang)錯(cuo)理念(nian)的安全(quan)生產：技防(fang)安全(quan)與本(ben)質(zhi)安全(quan)

第二部分 防錯原理與運用
十大防錯原理
實例分享：十大防錯原理的應用
五大防錯思路
消除
替代
簡化
檢測
減少
五大防錯法則
只生產客戶所需要的產品
消減、簡化、合并作業
全員參與缺陷預防
追求完美的“零”缺陷
從源頭“設計及流程”上消除缺陷
三大防錯檢測技術
判斷型
信息型
溯源型
防錯技術的應用
案例1：產品設計防錯
案例2：貼標簽防錯
案例3：裝螺絲防錯
案例4：表格(ge)填寫(xie)防錯(cuo)

第三部分 防錯技術與設備進化
設備自動化
LCIA簡便自動化的應用
自働化與智能防呆
智能式(shi)防差錯(cuo)：決策(ce)功能

第四部分 防錯技術實施七步法
識別現有和潛在缺陷
缺陷分析
提出防錯方案
評估選擇可行方案
實施防錯方案
防差錯方案運行和評估
標準化和推廣

講師介紹
李忠講師
生產現場管理實戰專家
精益生產實戰專家
中山大學MBA班特邀生產實戰型講師
多家國內知名企業特聘生產運作管理高級顧問
十幾年日資企業生產運作管理模式的企業實踐經歷，5年以上管理培訓和顧問經驗。系統掌握企業生產運作管理理念、實戰工具與方法，對日式制造管理有著深刻獨到的見地。擅長生產現場管理、精益生產方式、工廠物流管理、品質保證、產銷量交期管理、生產技術管理等，工作外語為日語、英語。
自主研發系列生產管理培訓課程適合企業生產各級管理人員，課程以日本制造管理模式為主體，吸納先進的世界制造管理經驗，結合自身的實際經驗，力創國內制造管理模式的前沿。李老師授課風格深入淺出,演繹充滿活力、激情、極具感染力，十多年的豐富經驗為他的課程墊入了大量的事實與案例。通俗、實用、有效是李老師課程的*特色。
李老師多次赴日本、美國和德國參觀世界知名工廠、接受系統培訓、參與國際交流。從事咨詢業以前曾長期在某世界五百企業擔任中高層管理職務，主導過多項公司生產改善和革新項目，取得重大突破。
服務企業及曾在企業擔任的職務
服務企業：日本OLYMPUS（奧林巴斯）光學株式會社番禺事業場
服務年限：13年
擔任職務：技術部技術擔當、系長、課長，制造部課長、部長，人事總務部課長、部長，資材課、個裝課課長（物流責任者），生產管理部部長
重要經歷
——作為公司歷屆“安全衛生5S委員會”主力成員（3屆委員長），建立了公司6S活動的框架（活動內容、評估標準/手段、活動組織、展開方式）。在5年的實戰中積累了豐富的經驗，也幫助公司和眾多其他企業實施現場診斷、改善。
——主導公司“混流生產方式”導入與實施項目，實現了多品種、小數量產品的柔性生產重大突破。
——主導公司“錄音機新機種導入2W內合格率100%作戰”項目獲得全公司大獎。
——主導公司物流“在庫（仕掛）的徹底壓縮”、“6S思想/物流最簡化倉庫的徹底實現”革新項目，6個月時間實現了公司倉庫場地壓縮1100平方米、在庫精度100%、清潔化倉庫初步形成的驕人戰績。在“單純的倉庫保管功能”向“高效物流中心”轉變職能的前進道路上邁出了堅實的第一步！
——多次赴日本、美國、德國參觀世界知名工廠、接受系統培訓、參與國際交流。
服務過的企業：
——德爾福派克(ke)（廣(guang)州(zhou)）電(dian)(dian)氣系(xi)(xi)統(tong)有(you)(you)限(xian)(xian)(xian)(xian)(xian)(xian)(xian)(xian)(xian)公(gong)(gong)(gong)(gong)(gong)(gong)司(si)(si)5S活(huo)(huo)(huo)動(dong)(dong)、改(gai)(gai)(gai)善(shan)(shan)(shan)（KAIZEN）活(huo)(huo)(huo)動(dong)(dong)、活(huo)(huo)(huo)性(xing)(xing)化(hua)(hua)(hua)(hua)現(xian)(xian)(xian)(xian)場(chang)管(guan)(guan)(guan)(guan)理(li)(li)(li)(li)技術——佛山(shan)科(ke)勒精(jing)(jing)益(yi)(yi)(yi)生(sheng)(sheng)(sheng)產(chan)(chan)——愛信(xin)精(jing)(jing)機(ji)(ji)（佛山(shan)）汽(qi)(qi)車零部(bu)件有(you)(you)限(xian)(xian)(xian)(xian)(xian)(xian)(xian)(xian)(xian)公(gong)(gong)(gong)(gong)(gong)(gong)司(si)(si)全(quan)(quan)(quan)(quan)面(mian)(mian)生(sheng)(sheng)(sheng)產(chan)(chan)性(xing)(xing)維(wei)(wei)護(hu)(hu)TPM——松(song)(song)下(xia)空調器(qi)（廣(guang)州(zhou)）有(you)(you)限(xian)(xian)(xian)(xian)(xian)(xian)(xian)(xian)(xian)公(gong)(gong)(gong)(gong)(gong)(gong)司(si)(si)班(ban)(ban)(ban)(ban)(ban)(ban)(ban)(ban)組(zu)(zu)長(chang)(chang)(chang)(chang)(chang)職(zhi)業化(hua)(hua)(hua)(hua)訓(xun)(xun)練系(xi)(xi)列課(ke)(ke)程(cheng)——松(song)(song)下(xia)壓(ya)縮機(ji)(ji)（廣(guang)州(zhou)）有(you)(you)限(xian)(xian)(xian)(xian)(xian)(xian)(xian)(xian)(xian)公(gong)(gong)(gong)(gong)(gong)(gong)司(si)(si)班(ban)(ban)(ban)(ban)(ban)(ban)(ban)(ban)組(zu)(zu)長(chang)(chang)(chang)(chang)(chang)職(zhi)業化(hua)(hua)(hua)(hua)訓(xun)(xun)練系(xi)(xi)列課(ke)(ke)程(cheng)——松(song)(song)下(xia)環境系(xi)(xi)統(tong)有(you)(you)限(xian)(xian)(xian)(xian)(xian)(xian)(xian)(xian)(xian)公(gong)(gong)(gong)(gong)(gong)(gong)司(si)(si)班(ban)(ban)(ban)(ban)(ban)(ban)(ban)(ban)組(zu)(zu)長(chang)(chang)(chang)(chang)(chang)能(neng)(neng)力向上——三菱(ling)電(dian)(dian)機(ji)(ji)有(you)(you)限(xian)(xian)(xian)(xian)(xian)(xian)(xian)(xian)(xian)公(gong)(gong)(gong)(gong)(gong)(gong)司(si)(si)班(ban)(ban)(ban)(ban)(ban)(ban)(ban)(ban)組(zu)(zu)長(chang)(chang)(chang)(chang)(chang)能(neng)(neng)力向上——三菱(ling)重工－金羚空調有(you)(you)限(xian)(xian)(xian)(xian)(xian)(xian)(xian)(xian)(xian)公(gong)(gong)(gong)(gong)(gong)(gong)司(si)(si)班(ban)(ban)(ban)(ban)(ban)(ban)(ban)(ban)組(zu)(zu)長(chang)(chang)(chang)(chang)(chang)職(zhi)業化(hua)(hua)(hua)(hua)訓(xun)(xun)練系(xi)(xi)列課(ke)(ke)程(cheng)——廣(guang)東(dong)美(mei)的集(ji)(ji)(ji)團(tuan)股份有(you)(you)限(xian)(xian)(xian)(xian)(xian)(xian)(xian)(xian)(xian)公(gong)(gong)(gong)(gong)(gong)(gong)司(si)(si)（多個(ge)下(xia)屬(shu)公(gong)(gong)(gong)(gong)(gong)(gong)司(si)(si)和事業部(bu)）5S活(huo)(huo)(huo)動(dong)(dong)、活(huo)(huo)(huo)性(xing)(xing)化(hua)(hua)(hua)(hua)現(xian)(xian)(xian)(xian)場(chang)管(guan)(guan)(guan)(guan)理(li)(li)(li)(li)、班(ban)(ban)(ban)(ban)(ban)(ban)(ban)(ban)組(zu)(zu)長(chang)(chang)(chang)(chang)(chang)職(zhi)業化(hua)(hua)(hua)(hua)訓(xun)(xun)練系(xi)(xi)列課(ke)(ke)程(cheng)、全(quan)(quan)(quan)(quan)面(mian)(mian)質量管(guan)(guan)(guan)(guan)理(li)(li)(li)(li)TQM、IE效率(lv)提(ti)(ti)升(sheng)(sheng)(sheng)、TPM全(quan)(quan)(quan)(quan)面(mian)(mian)設(she)備管(guan)(guan)(guan)(guan)理(li)(li)(li)(li)維(wei)(wei)護(hu)(hu)、精(jing)(jing)益(yi)(yi)(yi)生(sheng)(sheng)(sheng)產(chan)(chan)與(yu)(yu)精(jing)(jing)益(yi)(yi)(yi)思(si)想(xiang)、現(xian)(xian)(xian)(xian)場(chang)持(chi)續(xu)改(gai)(gai)(gai)善(shan)(shan)(shan)——TCL通訊(xun)、TCL手機(ji)(ji)現(xian)(xian)(xian)(xian)場(chang)改(gai)(gai)(gai)善(shan)(shan)(shan)、班(ban)(ban)(ban)(ban)(ban)(ban)(ban)(ban)組(zu)(zu)長(chang)(chang)(chang)(chang)(chang)能(neng)(neng)力提(ti)(ti)升(sheng)(sheng)(sheng)——東(dong)莞虎(hu)彩集(ji)(ji)(ji)團(tuan)有(you)(you)限(xian)(xian)(xian)(xian)(xian)(xian)(xian)(xian)(xian)公(gong)(gong)(gong)(gong)(gong)(gong)司(si)(si)（多個(ge)下(xia)屬(shu)公(gong)(gong)(gong)(gong)(gong)(gong)司(si)(si)）全(quan)(quan)(quan)(quan)面(mian)(mian)生(sheng)(sheng)(sheng)產(chan)(chan)性(xing)(xing)維(wei)(wei)護(hu)(hu)TPM、精(jing)(jing)益(yi)(yi)(yi)生(sheng)(sheng)(sheng)產(chan)(chan)方式現(xian)(xian)(xian)(xian)場(chang)改(gai)(gai)(gai)善(shan)(shan)(shan)與(yu)(yu)IE效率(lv)提(ti)(ti)升(sheng)(sheng)(sheng)——嘉(jia)里糧油（中(zhong)國(guo)）管(guan)(guan)(guan)(guan)理(li)(li)(li)(li)有(you)(you)限(xian)(xian)(xian)(xian)(xian)(xian)(xian)(xian)(xian)公(gong)(gong)(gong)(gong)(gong)(gong)司(si)(si)（多個(ge)下(xia)屬(shu)公(gong)(gong)(gong)(gong)(gong)(gong)司(si)(si)）設(she)備管(guan)(guan)(guan)(guan)理(li)(li)(li)(li)與(yu)(yu)TPM——香港康(kang)生(sheng)(sheng)(sheng)集(ji)(ji)(ji)團(tuan)有(you)(you)限(xian)(xian)(xian)(xian)(xian)(xian)(xian)(xian)(xian)公(gong)(gong)(gong)(gong)(gong)(gong)司(si)(si)產(chan)(chan)銷量交期管(guan)(guan)(guan)(guan)理(li)(li)(li)(li)柔性(xing)(xing)化(hua)(hua)(hua)(hua)生(sheng)(sheng)(sheng)產(chan)(chan)計劃體制(zhi)——廣(guang)州(zhou)電(dian)(dian)器(qi)科(ke)學(xue)研究(jiu)院5S活(huo)(huo)(huo)動(dong)(dong)現(xian)(xian)(xian)(xian)場(chang)質量控制(zhi)——蘇州(zhou)金萊(lai)克(ke)電(dian)(dian)器(qi)有(you)(you)限(xian)(xian)(xian)(xian)(xian)(xian)(xian)(xian)(xian)公(gong)(gong)(gong)(gong)(gong)(gong)司(si)(si)活(huo)(huo)(huo)性(xing)(xing)化(hua)(hua)(hua)(hua)現(xian)(xian)(xian)(xian)場(chang)管(guan)(guan)(guan)(guan)理(li)(li)(li)(li)——東(dong)莞樂源食品有(you)(you)限(xian)(xian)(xian)(xian)(xian)(xian)(xian)(xian)(xian)公(gong)(gong)(gong)(gong)(gong)(gong)司(si)(si)生(sheng)(sheng)(sheng)產(chan)(chan)現(xian)(xian)(xian)(xian)場(chang)管(guan)(guan)(guan)(guan)理(li)(li)(li)(li)——廣(guang)汽(qi)(qi)集(ji)(ji)(ji)團(tuan)5S活(huo)(huo)(huo)動(dong)(dong)與(yu)(yu)持(chi)續(xu)改(gai)(gai)(gai)善(shan)(shan)(shan)——中(zhong)精(jing)(jing)汽(qi)(qi)車部(bu)件打造活(huo)(huo)(huo)性(xing)(xing)化(hua)(hua)(hua)(hua)現(xian)(xian)(xian)(xian)場(chang)——提(ti)(ti)愛思(si)汽(qi)(qi)車內飾(shi)系(xi)(xi)統(tong)精(jing)(jing)益(yi)(yi)(yi)生(sheng)(sheng)(sheng)產(chan)(chan)體制(zhi)——帕卡汽(qi)(qi)車部(bu)件報告(gao)、聯絡、商談(tan)——奧的斯電(dian)(dian)梯有(you)(you)限(xian)(xian)(xian)(xian)(xian)(xian)(xian)(xian)(xian)公(gong)(gong)(gong)(gong)(gong)(gong)司(si)(si)全(quan)(quan)(quan)(quan)面(mian)(mian)生(sheng)(sheng)(sheng)產(chan)(chan)性(xing)(xing)維(wei)(wei)護(hu)(hu)——東(dong)菱(ling)凱(kai)琴電(dian)(dian)器(qi)有(you)(you)限(xian)(xian)(xian)(xian)(xian)(xian)(xian)(xian)(xian)公(gong)(gong)(gong)(gong)(gong)(gong)司(si)(si)精(jing)(jing)益(yi)(yi)(yi)生(sheng)(sheng)(sheng)產(chan)(chan)體制(zhi)——普利(li)華光學(xue)班(ban)(ban)(ban)(ban)(ban)(ban)(ban)(ban)組(zu)(zu)長(chang)(chang)(chang)(chang)(chang)現(xian)(xian)(xian)(xian)場(chang)管(guan)(guan)(guan)(guan)理(li)(li)(li)(li)能(neng)(neng)力向上——富(fu)士(shi)康(kang)集(ji)(ji)(ji)團(tuan)（多個(ge)事業部(bu)）精(jing)(jing)益(yi)(yi)(yi)生(sheng)(sheng)(sheng)產(chan)(chan)、柔性(xing)(xing)化(hua)(hua)(hua)(hua)生(sheng)(sheng)(sheng)產(chan)(chan)、TPM——廣(guang)州(zhou)地鐵班(ban)(ban)(ban)(ban)(ban)(ban)(ban)(ban)組(zu)(zu)長(chang)(chang)(chang)(chang)(chang)能(neng)(neng)力提(ti)(ti)升(sheng)(sheng)(sheng)——南(nan)方電(dian)(dian)網班(ban)(ban)(ban)(ban)(ban)(ban)(ban)(ban)組(zu)(zu)長(chang)(chang)(chang)(chang)(chang)能(neng)(neng)力提(ti)(ti)升(sheng)(sheng)(sheng)——廣(guang)電(dian)(dian)運通精(jing)(jing)益(yi)(yi)(yi)思(si)想(xiang)與(yu)(yu)現(xian)(xian)(xian)(xian)場(chang)IE改(gai)(gai)(gai)善(shan)(shan)(shan)——順德新(xin)寶集(ji)(ji)(ji)團(tuan)（東(dong)菱(ling)凱(kai)琴）精(jing)(jing)益(yi)(yi)(yi)思(si)想(xiang)與(yu)(yu)現(xian)(xian)(xian)(xian)場(chang)IE改(gai)(gai)(gai)善(shan)(shan)(shan)——佛山(shan)勁雄機(ji)(ji)械5S活(huo)(huo)(huo)動(dong)(dong)與(yu)(yu)現(xian)(xian)(xian)(xian)場(chang)持(chi)續(xu)改(gai)(gai)(gai)善(shan)(shan)(shan)——海(hai)虹涂(tu)料精(jing)(jing)益(yi)(yi)(yi)思(si)想(xiang)與(yu)(yu)現(xian)(xian)(xian)(xian)場(chang)5S活(huo)(huo)(huo)動(dong)(dong)——高絲(si)美(mei)潔(jie)具現(xian)(xian)(xian)(xian)場(chang)5S活(huo)(huo)(huo)動(dong)(dong)與(yu)(yu)目(mu)視(shi)化(hua)(hua)(hua)(hua)管(guan)(guan)(guan)(guan)理(li)(li)(li)(li)——偉(wei)易達現(xian)(xian)(xian)(xian)場(chang)5S活(huo)(huo)(huo)動(dong)(dong)與(yu)(yu)持(chi)續(xu)改(gai)(gai)(gai)善(shan)(shan)(shan)現(xian)(xian)(xian)(xian)場(chang)問(wen)題發掘與(yu)(yu)改(gai)(gai)(gai)善(shan)(shan)(shan)——河(he)南(nan)許繼集(ji)(ji)(ji)團(tuan)班(ban)(ban)(ban)(ban)(ban)(ban)(ban)(ban)組(zu)(zu)長(chang)(chang)(chang)(chang)(chang)能(neng)(neng)力提(ti)(ti)升(sheng)(sheng)(sheng)——中(zhong)山(shan)諾爾達TPM、現(xian)(xian)(xian)(xian)場(chang)5S活(huo)(huo)(huo)動(dong)(dong)與(yu)(yu)目(mu)視(shi)化(hua)(hua)(hua)(hua)管(guan)(guan)(guan)(guan)理(li)(li)(li)(li)——新(xin)中(zhong)源陶瓷品質意識與(yu)(yu)SPC——愛機(ji)(ji)汽(qi)(qi)配(pei)班(ban)(ban)(ban)(ban)(ban)(ban)(ban)(ban)組(zu)(zu)長(chang)(chang)(chang)(chang)(chang)能(neng)(neng)力提(ti)(ti)升(sheng)(sheng)(sheng)——愛帕克(ke)汽(qi)(qi)配(pei)班(ban)(ban)(ban)(ban)(ban)(ban)(ban)(ban)組(zu)(zu)長(chang)(chang)(chang)(chang)(chang)能(neng)(neng)力提(ti)(ti)升(sheng)(sheng)(sheng)——雅圖(tu)仕印刷現(xian)(xian)(xian)(xian)場(chang)IE實戰與(yu)(yu)效率(lv)提(ti)(ti)升(sheng)(sheng)(sheng)——長(chang)(chang)(chang)(chang)(chang)興電(dian)(dian)子現(xian)(xian)(xian)(xian)場(chang)5S活(huo)(huo)(huo)動(dong)(dong)與(yu)(yu)目(mu)視(shi)化(hua)(hua)(hua)(hua)管(guan)(guan)(guan)(guan)理(li)(li)(li)(li)——SUMIDA電(dian)(dian)機(ji)(ji)精(jing)(jing)益(yi)(yi)(yi)思(si)想(xiang)與(yu)(yu)TPM

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